Model-based Reliability Centered Maintenance - MADE

MADE's Reliability, Availability, Maintainability Module (RAM)

MADE's Model-based RCM is contained within the MADE-RAM Module. One of the most powerful aspects of MADE's RCM approach is its streamlined, model-based framework, enabling users to quickly and effortlessly build models for analysis by importing an existing FMEA directly from excel files, while retianing the flexability to create a model from scratch using our intergated modeling canvas. This minimizes effort while delivering a fast return on investment (ROI), making it an invaluable tool for effective maintenance planning.

Revolutionize Maintenance with Model-Based RCM

Reliability Centered Maintenance (RCM) has long been a trusted approach for maximizing asset performance and in today’s fast-paced industrial environment, staying ahead of system & equipment failures and minimizing mainteance to maximize uptime are critical for success. MADE's approach to RCM is able to help you achieve the most from your assets and designs while closing the RAMS loop.

What is Model-Based RCM?

Model-based RCM leverages advanced digital risk models, or twins, to analyze, predict, and optimize maintenance activities. Unlike traditional RCM, which often relies on historical data and static assessments, model-based RCM uses dynamic simulations and can easily be extended into real-time insights to drive more accurate and effective maintenance decisions.

The Advantages of Model-based Reliability Centered Maintenance

Why Choose Model-Based Reliability Centered Maintenance?

1. Data-Driven Precision

Model-based RCM  utilizes the Digital Risk Twin (DRT) created by MADE along with maintenance inputs to create a relfective digital risk model that when combined with our Causation-based FDI tool, Syndrome Diagnostics or SD can:

• Design out high-cost maintenance requirements.
• reduce Total Cost of Ownership of assets (TCO).
• Monitor assets continuously providing a necessary component to a wider Predictive Mainteance Strategy.
• Detect anomalies early, in the incipient stage with limited to no data.
• Make proactive, informed decisions that keep your asset operating for longer.

2. Cost Efficiency

With traditional maintenance strategies, unnecessary inspections and repairs can drain resources. Model-based RCM eliminates guesswork, helping you:

• Lower labor and material costs, which reduce TCO.
• Minimize downtime, improving operational capability.
• Improve overall return on investment (ROI).

3. Scalability and Adaptability

No two industries are alike, and your maintenance strategy should reflect your unique system needs. Model-based RCM software adapts to:

• Diverse asset types.
• Variable operational environments.
• Changing production demands.
• Facilitates industry 4.0 type approach.

4. Traceability

Our RCM tool tracks all user changes, providing clear visibility into the creation and modification of maintenance strategies.

• Know who created the maintenance strategy and who made subsequent edits or contributions.
• Know when each strategy was created and when it was updated.
• Gain deeper insights into your system, as the model-based approach offers valuable engineering context.

5. Sustainability Goals

Optimized maintenance reduces energy consumption and waste. By extending system life and improving efficiency, model-based RCM can support your sustainability initiatives.

Features of Our Reliability Centered Maintenance Approach

Transform Your Maintenance Strategy Today!

Traditional maintenance methods are reactive and costly, but MADE's model-based Reliability Centered Maintenance approach offers a smarter way forward. Enhance operational efficiency, reduce costs, and achieve greater reliability across your assets.

Ready to make the switch? Contact us today to schedule a demo and see how our model-based RCM approach can revolutionize your maintenance strategy.